{"id":16135,"date":"2017-01-04T15:02:36","date_gmt":"2017-01-04T14:02:36","guid":{"rendered":"http:\/\/www.fredericmenguy.fr\/?page_id=16135\/"},"modified":"2022-05-30T10:47:25","modified_gmt":"2022-05-30T08:47:25","slug":"panned-products-development-and-batch-testing","status":"publish","type":"page","link":"https:\/\/www.fredericmenguy.fr\/en\/panned-products-development-and-batch-testing\/","title":{"rendered":"Panned products development and batch testing"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_image=&#8221;15168&#8243; background_color=&#8221;#ffffff&#8221; padding_top=&#8221;90&#8243; padding_bottom=&#8221;90&#8243;][vc_column][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\">panned product development<\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;center&#8221; up=&#8221;7&#8243; down=&#8221;38&#8243;][vc_column_text]<\/p>\n<h4 style=\"text-align: center;\">You want to develop a sugar, sugar free or chocolate panned product ?<\/h4>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;60&#8243; down=&#8221;10&#8243;][vc_column_text]<span class='q_dropcap square' style='background-color:#6e6259;color:#ffffff;'>W<\/span>hether you are an industrial manufacturer or professional artisan, you will need to carry out trials on the small scale before manufacturing batch scale.<br \/>\nHis knowledge of recipes, his master of crystallization reactions (fat material or sugar) and his experience in developing panned products, will enable<a href=\"https:\/\/www.fredericmenguy.fr\/en\/frederic-menguy-presentation\/\"> Fr\u00e9d\u00e9ric Menguy <\/a>to help you reach objectives more quickly.<br \/>\nPossibilities in case of panned product development[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;20&#8243; down=&#8221;20&#8243;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;5\/6&#8243;]<div class=\"q_list number circle_number\">\n\t<\/p>\n<ul>\n<li>In-house batch testing development,<\/li>\n<li>External batch testing development in our <a href=\"https:\/\/www.fredericmenguy.fr\/en\/application-lab\/#products\">Application Laboratory<\/a>,<\/li>\n<li>Prototype creation in our <a href=\"https:\/\/www.fredericmenguy.fr\/en\/application-lab\/#ingredients\">Application Laboratory<\/a><\/li>\n<\/ul>\n<p><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_color=&#8221;#6e6259&#8243; padding_top=&#8221;60&#8243; padding_bottom=&#8221;60&#8243;][vc_column][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\"><span style=\"color: #e5a430;\">In case of factory or workshop creation, FMDE, the structure of Fr\u00e9d\u00e9ric Menguy, can help you <strong>to create your own test laboratory<\/strong><\/span><\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;10&#8243; down=&#8221;10&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #ffffff;\">FMDE can also help you to equip you with a panning pilot plant while considering your budget.<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_type=&#8221;parallax&#8221; parallax_content_width=&#8221;in_grid&#8221; text_align=&#8221;left&#8221; full_screen_section_height=&#8221;no&#8221; background_image=&#8221;16416&#8243; section_height=&#8221;650&#8243;][vc_column][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_color=&#8221;#f6f6f6&#8243; padding_top=&#8221;90&#8243; padding_bottom=&#8221;90&#8243;][vc_column][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\">An example of a problem to solve<\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;center&#8221; up=&#8221;7&#8243; down=&#8221;38&#8243;][vc_column_text]<\/p>\n<h4 style=\"text-align: center;\">Find a substitute of titanium dioxide in panning process<\/h4>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;42&#8243; down=&#8221;15&#8243;][vc_column_text]<span class='q_dropcap square' style='background-color:#6e6259;color:#ffffff;'>T<\/span>he request to <a href=\"https:\/\/www.fredericmenguy.fr\/en\/case-studies\/\">substitute titanium dioxide<\/a> in confectionary is growing. Suspected to be carcinogenic, the titanium dioxide could quickly become a \u00abcumbersome friend\u00bb for the confectioner. Research will progress, one way or another, but in the meantime the confectioner cannot sit around waiting. Moreover even if the titanium dioxide was revealed safe, the real arbitrator of the final decision will be the consumer. And in this field, we all know that the choices<br \/>\nare not always rational.<\/p>\n<p>&nbsp;<\/p>\n<p>Consequently we can try to educate the consumer by making him accept a lower visual quality but it would be more cautious to look for alternative to titanium dioxide as of today.<\/p>\n<p>&nbsp;<\/p>\n<h3>Why is titanium dioxide so hard to replace ?<\/h3>\n<p>It is greatly appreciated by panners because it improves several aspects :[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;20&#8243; down=&#8221;20&#8243;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;5\/6&#8243;]<div class=\"q_list number circle_number\">\n\t<\/p>\n<ul>\n<li>By its opacifying properties, it enables a true white layer. Without this, the layer of sugar is yellowish.<\/li>\n<li>In the case of coloured drag\u00e9es, it enables to have a true white base which is necessary for brightness of colours, especially for light colours.<\/li>\n<li>In the pan, it will enable by its molecular structure, to improve sliding of the centres. Some panners consider it helps to keep the edges and contributes to decrease the rate of waste.<\/li>\n<\/ul>\n<p><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_color=&#8221;#ffffff&#8221; padding_top=&#8221;90&#8243; padding_bottom=&#8221;90&#8243;][vc_column][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\">fishbone diagram<\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;center&#8221; up=&#8221;7&#8243; down=&#8221;38&#8243;][vc_column_text]<\/p>\n<h4 style=\"text-align: center;\">In the same way as problem solving, we could use the fishbone diagram to find and prioritize solutions to substitute titanium dioxide.<\/h4>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;42&#8243; down=&#8221;15&#8243;][vc_column_text]So we will notice that raw material parameter is not the only one to consider. Method, Material, but also Manpower. Some examples :<\/p>\n<p>&nbsp;<\/p>\n<p>\n<table id=\"tablepress-8\" class=\"tablepress tablepress-id-8\">\n<thead>\n<tr class=\"row-1\">\n\t<th class=\"column-1\">Origin<\/th><th class=\"column-2\">Lever<\/th><th class=\"column-3\">Possible action to realize<\/th>\n<\/tr>\n<\/thead>\n<tbody class=\"row-striping row-hover\">\n<tr class=\"row-2\">\n\t<td class=\"column-1\">Method<\/td><td class=\"column-2\">Lack of drying<\/td><td class=\"column-3\">\u2022 Increase drying time<br \/>\n\u2022 Reduce load<br \/>\n\u2022 Increase brix of the sugar syrup<\/td>\n<\/tr>\n<tr class=\"row-3\">\n\t<td class=\"column-1\">Method<\/td><td class=\"column-2\">Too high quantity<\/td><td class=\"column-3\">\u2022 Decrease dosage in the sugar syrup<br \/>\n\u2022 Begin panning process without titanium dioxide<br \/>\n\u2022 Change organization of the production<\/td>\n<\/tr>\n<tr class=\"row-4\">\n\t<td class=\"column-1\">Machine<\/td><td class=\"column-2\">Lack of drying<\/td><td class=\"column-3\">\u2022 Increase efficiency of the air treatment installation<br \/>\n\u2022 Improve flow and absolute humidity of the drying air<\/td>\n<\/tr>\n<tr class=\"row-5\">\n\t<td class=\"column-1\">Manpower<\/td><td class=\"column-2\">Habits<\/td><td class=\"column-3\">\u2022 Change habits by modifying practices<br \/>\n\u2022 Develop risk awareness both for the consumers and themselves.<br \/>\n\u2022 FFP2S masks must be worn by operators.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<!-- #tablepress-8 from cache -->[\/vc_column_text][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_color=&#8221;#f6f6f6&#8243; padding_top=&#8221;90&#8243; padding_bottom=&#8221;90&#8243;][vc_column][vc_column_text]<\/p>\n<h3>The raw material parameter is of course the most important.<\/h3>\n<p>Even if solutions exist today, none of them can give result as good as titanium dioxide. We can consider using a combination of several materials :[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;20&#8243; down=&#8221;30&#8243;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;5\/6&#8243;]<div class=\"q_list number circle_number\">\n\t<\/p>\n<ul>\n<li>Calcium carbonate<\/li>\n<li>Sucroester<\/li>\n<li>Rice starc<\/li>\n<li>Ready to use solutions developed by ingredient suppliers<\/li>\n<li>&#8230;<\/li>\n<\/ul>\n<p><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_color=&#8221;#ffffff&#8221; padding_top=&#8221;97&#8243;][vc_column width=&#8221;1\/2&#8243;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;center&#8221; css_animation=&#8221;&#8221;][vc_column_inner][vc_separator type=&#8221;transparent&#8221; up=&#8221;10&#8243; down=&#8221;0&#8243;][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\">In conclusion<\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;center&#8221; up=&#8221;7&#8243; down=&#8221;38&#8243;][vc_column_text]<\/p>\n<h4 style=\"text-align: center;\">The substitution of titanium dioxide must be a real approach in the development of new panned products.<\/h4>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\">Once again, Fr\u00e9d\u00e9ric Menguy will be able to help you find the best compromise between Marketing and production. The impact of modification on costs, labelling or production organisation will be evaluated.<\/p>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;35&#8243; down=&#8221;0&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;16387&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; style=&#8221;vc_box_border_circle&#8221; qode_css_animation=&#8221;element_from_right&#8221; transition_delay=&#8221;0.3&#8243;][vc_separator type=&#8221;transparent&#8221; up=&#8221;80&#8243; down=&#8221;8&#8243;][\/vc_column][\/vc_row][vc_row row_type=&#8221;parallax&#8221; parallax_content_width=&#8221;in_grid&#8221; text_align=&#8221;left&#8221; full_screen_section_height=&#8221;no&#8221; background_image=&#8221;16411&#8243; section_height=&#8221;650&#8243;][vc_column][vc_separator type=&#8221;transparent&#8221; up=&#8221;93&#8243; down=&#8221;0&#8243;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner offset=&#8221;vc_col-lg-6 vc_col-md-6&#8243;][vc_single_image image=&#8221;16432&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; style=&#8221;vc_box_border_circle&#8221; qode_css_animation=&#8221;element_from_left&#8221; transition_delay=&#8221;0.3&#8243;][vc_separator type=&#8221;transparent&#8221; up=&#8221;23&#8243; down=&#8221;0&#8243;][\/vc_column_inner][vc_column_inner offset=&#8221;vc_col-lg-6 vc_col-md-6&#8243;][vc_separator type=&#8221;transparent&#8221; up=&#8221;46&#8243; down=&#8221;0&#8243;][vc_column_text]<\/p>\n<h2><span style=\"color: #ffffff;\">Do you have a project ?<\/span><\/h2>\n<p>[\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;left&#8221; color=&#8221;#ffffff&#8221; down=&#8221;37&#8243;][vc_column_text]<\/p>\n<h4><span style=\"color: #ffffff;\">Get an expert to develop your sugar, sugar-free or chocolate panned product?\u00a0<\/span><\/h4>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;30&#8243; down=&#8221;0&#8243;][vc_column_text]<span style=\"color: #ffffff;\">Today recognized as one of the best experts in pan coating, he guides industrial confectioners and artisan chocolatiers in their development in France as well as internationally.<\/span><\/p>\n<p>[\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;40&#8243; down=&#8221;0&#8243;]<a  itemprop=\"url\" href=\"https:\/\/www.fredericmenguy.fr\/en\/contact\/\" target=\"_self\" data-hover-background-color=\"#ffffff\" data-hover-border-color=\"#ffffff\" data-hover-color=\"#303030\" class=\"qbutton  default\" style=\"color: #ffffff; border-color: #e5a430; background-color:#e5a430;\">Contact Fr\u00e9d\u00e9ric Menguy<\/a>[vc_separator type=&#8221;transparent&#8221; up=&#8221;93&#8243; down=&#8221;0&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; padding_top=&#8221;15&#8243; padding_bottom=&#8221;0&#8243; css=&#8221;.vc_custom_1481193892951{background-color: #e5a430 !important;}&#8221;][vc_column][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221;][vc_column][vc_single_image image=&#8221;15424&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; qode_css_animation=&#8221;&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; padding_top=&#8221;15&#8243; padding_bottom=&#8221;0&#8243; css=&#8221;.vc_custom_1481193903771{background-color: #e5a430 !important;}&#8221;][vc_column][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; background_image=&#8221;15168&#8243; background_color=&#8221;#ffffff&#8221; padding_top=&#8221;90&#8243; padding_bottom=&#8221;90&#8243;][vc_column][vc_column_text] panned product development [\/vc_column_text][vc_separator type=&#8221;small&#8221; position=&#8221;center&#8221; up=&#8221;7&#8243; down=&#8221;38&#8243;][vc_column_text] You want to develop a sugar, sugar free or chocolate panned product ? [\/vc_column_text][vc_separator type=&#8221;transparent&#8221; up=&#8221;60&#8243; down=&#8221;10&#8243;][vc_column_text]hether you are an industrial manufacturer or professional artisan,&#8230;<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"closed","template":"full_width.php","meta":{"footnotes":""},"class_list":["post-16135","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to develop your panned product? Fr\u00e9d\u00e9ric Menguy, pan coating expert.<\/title>\n<meta name=\"description\" content=\"Industrial Confectioners, artisans chocolatiers, Fr\u00e9d\u00e9ric Menguy guides you to carry out trials before your panned products manufacturing.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.fredericmenguy.fr\/en\/panned-products-development-and-batch-testing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to develop your panned product? 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